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PressClub Nederland · TV Footage.

Production BMW 7 Series, BMW Group Plant Dingolfing.
 
7 Serie
 
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  • 1. Carbon Fibre Wet Compression Molding.
  • 2. Carbon Fibre Milling Machine.
  • 3. Body Shop.
  • 4. Assembly .
  • 5. Finish.
  • 6. Optical 3 D Measuring Technology.


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Footage contains 6 Scenes.
Thu Aug 27 17:20:28 CEST 2015 | ID: PF0004458
  •  
    #1: Carbon Fibre Wet Compression Molding.
  •  
    #2: Carbon Fibre Milling Machine.
  •  
    #3: Body Shop.
  •  
    #4: Assembly .
  •  
    #5: Finish.
  •  
    #6: Optical 3 D Measuring Technology.
  •  
    #1: Carbon Fibre Wet Compression Molding.
  •  
    #2: Carbon Fibre Milling Machine.
  •  
    #3: Body Shop.
  •  
    #4: Assembly .
  •  
    #5: Finish.
  •  
    #6: Optical 3 D Measuring Technology.
 
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Carbon Fibre Wet Compression Molding.
Scene #1 of 6: 03:11 min, uicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #1 (597 MB) LowRes Scene #1 (25 MB) Download Shotlist
Close-up, carbon fibre wet compression mould, sill reinforcement is moulded in wet press. Various shots, robot removes sill reinforcement from press tool and transports it to the cooling tool. Various shots, robot places sill reinforcement in cooling tool. Cooling tool closes. Cooling phase. Various shots, robot removes sill reinforcement from cooling tool and places it on the conveyor belt. Wide shot: Sill reinforcement is transported on conveyor belt. Various shots: quality control by staff.
Carbon Fibre Milling Machine.
Scene #2 of 6: 01:36 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #2 (295 MB) LowRes Scene #2 (13 MB) Download Shotlist
Various shots, staff member puts BMW 7 Series cowl (top) in carbon fibre milling machine. Close-up, the data matrix code of the cowl (top) is scanned. Close-up, the rotating beam of the carbon fibre milling machines turns by 180 degrees. Close-up, robot mills sections of cowl (top). Close-up, robot mills round the edges of the cowl (top). Medium wide shot, staff member removes cowl (top) from carbon fibre milling machine and places it in the depositing device.
Body Shop.
Scene #3 of 6: 06:34 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #3 (2 GB) LowRes Scene #3 (96 MB) Download Shotlist
Close-up, robot applies adhesive to carbon fibre tunnel reinforcement. Wide shot, carbon fibre tunnel reinforcement and base plate (front) are joined. Wide shot, robot fixes base plate and carbon fibre tunnel reinforcement with blind rivets. Various shots, robot puts base plate in interim deposit with carbon fibre tunnel reinforcement. Wide shot, base plate with carbon fibre tunnel reinforcement is moved upwards by lifter. Wide shot, inner side frame is joined to the floor assembly and roof arches. Various shots, application of glue to inner side frame. Wide shot, inner side frame is joined to the floor assembly and roof arches. Wide shot, body frame moves to next cycle. Wide shot, clamping frame closes and is braced geometrically to the body. Various shots, robots tack weld side frame to roof arches and floor assembly. Various shots, side frames (centre) are joined to side frames (inside) by robot. Wide shot, clamping frame closes, brackets are folded for attachment. Wide shot, side frame (centre) is tack welded to side frame (inside). Wide shot, clamping frame opens, body frame is automatically moved on. Wide shot, robots fix inner side frame and centre side frame with rivets. Wide shot, body frame is welded. Various shots, robots capture all data of the body frame using measuring system (inline measurement). Various shots, preliminary elements (left, right) for active pedestrian protection are fitted and bolted on by employee onto body frame using device. Various shots, aluminium rear door (left, right) is fitted and bolted geometrically onto side frame by employee.Various shots, aluminium front door (left, right) is fitted and bolted geometrically onto side frame by employee. Various shots, employee carries out quality check. The door gaps are measured. Various shots, front side panel is pre-assembled and pre-bolted by employee. Close-up, side panel is bolted. Wide shot, set hanger with bonnet and tailgate automatically runs up alongside assembly line, body construction. Various shots, bonnet (made of aluminium) is assembled and bolted using installation device. Wide shot, bonnet gap is measured by employee. Various shots, tailgate (made of aluminium) is assembled and bolted using installation device. Wide shot, camera moves along body construction line. Fast-motion shot, installation of doors, rear and front. Various shots, body construction finishing. Surface inspection by employee.
Assembly .
Scene #4 of 6: 04:13 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #4 (787 MB) LowRes Scene #4 (34 MB) Download Shotlist
Various shots, cockpit installation. Various shots, protective grille for front air vent is mounted, control unit for airbag is bolted on. Fast-motion shots, cockpit installation. Various shots, installation of front seat. Seat is raised, positioned and bolted into the vehicle using handling device. Ergonomic method due to use of handling device. Various shots, marriage: front axle module with engine and gearbox and rear axle module are connected and bolted to the body.Various shots, front end installation. Front end is moved to vehicle with handling device and then fitted and bolted onto the vehicle. Various shots, employee bolts front end to body from an ergonomic assembly seat. Wide shot, rear wheel is positioned on vehicle using handling device and fixed using 5X attachment screwdriver. Various shots, front wheel is mounted using automatic 5X screwdriver. Wide shot, rear wheel is positioned on vehicle using handling device and fixed using 5X attachment screwdriver. Wide shot, BMW emblem is mounted on wheel rim.
Finish.
Scene #5 of 6: 02:09 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #5 (402 MB) LowRes Scene #5 (17 MB) Download Shotlist
Wide shot, BMW 7 Series runs on dynamometer. Wide shot, inside car. Employee drives BMW 7 Series on dynamometer and accelerates. Close-up, screen showing speed and gear. Medium wide shot, BMW 7 Series runs on dynamometer. Wide shot, BMW 7 Series runs on dynamometer. Close-up, BMW 7 Series on brake test bench. Various shots, visual inspection of engine compartment. Employee checks engine compartment for sealing using lamp. Wide shot, BMW 7 Series runs off finishing line.
Optical 3 D Measuring Technology.
Scene #6 of 6: 02:38 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #6 (501 MB) LowRes Scene #6 (21 MB) Download Shotlist
Wide shot, BMW 7 Series turns on rotational lifting unit in "Robot measuring cell - whole vehicle". Various shots, robot scans the geometry of the BMW 7 Series using optical measuring technology (highlight projection). The scanning process creates a 3D-CAD model of the vehicle. The 3D vehicle data generated is compared with the construction engineering data. This is to check the car's aeroacoustics, sealing etc. (Target-actual comparison) Wide shot, camera pans from robot measuring cell to workstation. Various shots, employee enters the robot's paths using 3D software. Close-up, 3D view of body. Comparison of actual 3D data with the construction engineering data so as to analyse deviations in the vehicle. Various shots, mini robot bearing optical measuring technology scans the door geometry and creates a 3D data model of it. The robot measures those parts of the vehicle that are difficult to access. The 3D data created is used as a basis for comparison with the construction engineering data so as to analyse deviations. Close-up, screen display of 3D data model of the door. Wide shot, mini robot bearing optical measuring technology scans the door geometry (highlight projection) and creates a 3D data model at the same time. The graphic data is visible on a laptop.

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