Frank Weber provides insights into the development of battery cells and sustainable manufacturing methods at the Battery Cell Competence Center in Munich.

The BMW Group is industrialising its Virtual Factory, with production planners continuously scaling applications in the digital twins of over 30 production sites to accelerate production planning worldwide. What once required several weeks of real-world modifications and testing can now be precisely simulated in the BMW Group's Virtual Factory.

For every launch, it is essential to verify that the new product fits on the production line and does not collide with its surroundings at any point. In the BMW Group's Virtual Factory, the collision check is digital, automated and fast, using construction data combined with 3D scans. The movement and rotation of a vehicle through the production lines are precisely simulated, allowing the system to automatically check for possible collisions. What now takes just three days to simulate virtually previously required almost four weeks of real testing.

Explanatory video of the round cell production (pilot line) in the CMCC in Parsdorf

Explanatory video of the round cell production (pilot line) in the CMCC in Parsdorf

Production - Front views with details, Engine with details, Side views with details, Rear views with details, Cockpit with details, Seats front and back with details