The BMW Group is industrialising its Virtual Factory, with production planners continuously scaling applications in the digital twins of over 30 production sites to accelerate production planning worldwide. What once required several weeks of real-world modifications and testing can now be precisely simulated in the BMW Group's Virtual Factory.

For every launch, it is essential to verify that the new product fits on the production line and does not collide with its surroundings at any point. In the BMW Group's Virtual Factory, the collision check is digital, automated and fast, using construction data combined with 3D scans. The movement and rotation of a vehicle through the production lines are precisely simulated, allowing the system to automatically check for possible collisions. What now takes just three days to simulate virtually previously required almost four weeks of real testing.

The film showcases the rapid transformation of the automotive industry and poses the question: How fast will the transition to electromobility progress? It first highlights the increasing demand for electric vehicles, accompanied by dynamic production imagery. The growing BEV share in the production network is illustrated through key milestones. The film emphasises production flexibility, demonstrating BMW’s ability to adapt quickly to market developments with its ICE, hybrid, and BEV plants. The global expansion of electromobility is highlighted by the establishment of new fully electric production sites in Debrecen (2025) and Munich (2027). The film concludes with BMW Group’s vision: "We don't predict the future – we build it." The future of electromobility is not just anticipated – it is actively shaped.

The film showcases the rapid transformation of the automotive industry and poses the question: How fast will the transition to electromobility progress? It first highlights the increasing demand for electric vehicles, accompanied by dynamic production imagery. The growing BEV share in the production network is illustrated through key milestones. The film emphasises production flexibility, demonstrating BMW's ability to adapt quickly to market developments with its ICE, hybrid, and BEV plants. The global expansion of electromobility is highlighted by the establishment of new fully electric production sites in Debrecen (2025) and Munich (2027). The film concludes with BMW Group's vision: "We don't predict the future - we build it." The future of electromobility is not just anticipated - it is actively shaped.

The BMW Group has acquired two zero-emission fuel cell trucks, as it launches a pilot operation as part of the European H2Haul project, which is aimed at promoting hydrogen mobility in freight transport. The two vehicles will run between Leipzig, Landsberg and Nuremberg, in order to trial the practicality of this technology. To allow serial operation, two state-of-the-art hydrogen fuelling stations are being built in Leipzig and Hormersdorf. They allow rapid refuelling with large quantities of hydrogen, which is crucial to the continuous use of fuel cell trucks in the logistics sector. The BMW Group is implementing the H2Haul project in cooperation with Iveco, DHL and TEAL Mobility. Die BMW Group startet mit der Übernahme von zwei emissionsfreien Brennstoffzellen-Lkw einen Pilotbetrieb im Rahmen des europäischen H2Haul-Projekts zur Förderung der Wasserstoffmobilität im Güterverkehr. Die beiden Fahrzeuge kommen im Realbetrieb zwischen Leipzig, Landsberg und Nürnberg zum Einsatz, um die Praxistauglichkeit dieser Technologie zu erproben. Um den Serienbetrieb zu ermöglichen, werden in Leipzig und Hormersdorf zwei hochmoderne Wasserstofftankstellen errichtet. Sie ermöglichen ein schnelles Nachtanken großer Mengen Wasserstoff, was für den kontinuierlichen Einsatz der Brennstoffzellen-Lkw im Logistikverkehr entscheidend ist. Die BMW Group realisiert das H2HAUL-Projekt in Zusammenarbeit mit Iveco, DHL und TEAL Mobility.

Explanatory video of the round cell production (pilot line) in the CMCC in Parsdorf

Autonomous, driverless transport vehicle navigates precisely through BMW Group Plant Regensburg press plant: With the introduction of an autonomous transport vehicle at its press plant, BMW Group Plant Regensburg is driving forward with digitalisation and automation of its manufacturing processes: The company is thus taking a further step towards the digital and intelligently connected BMW iFACTORY. The driverless platform truck, with its electric drive train, will handle the internal transport of press tools and steel blanks for the press lines autonomously, with a payload of up to 55 tonnes. Using state-of-the-art sensor technology, the transport system navigates accurately and fully autonomously through the production facilities of the Regensburg press plant at a speed of four kilometres per hour - without a driver. The solution is one of a kind and currently exists nowhere else in the world.

Explanatory video of the round cell production (pilot line) in the CMCC in Parsdorf

Production - Front views with details, Engine with details, Side views with details, Rear views with details, Cockpit with details, Seats front and back with details

Comprehensive and automated quality control takes place in the paint shop at the BMW Group plant in Regensburg. First, the painted surfaces of the bodies-in-white are checked fully automatically using AI methods. In the subsequent surface treatment, the identified features are also processed fully automatically. If necessary, plant employees also check the bodies-in-white to ensure perfect surface quality for all vehicles from the BMW Group plant in Regensburg.

Franky is a model year 2000, BMW 328i (E46) vehicle, which was built at the former BMW Mexico SKD plant in Toluca. When Franky reached the final quality check ant the end of the production line, a geometrical defect was found in the lower left A pilar, likely cause by transport damage. The car was deemed unfit for customer sales and was included in the company fleet. More than 20 years an 246,000 km later, the car was transfered to Plant San Luis Potosi to be restored by its apprentices and employees. This video features the fully restored and re-sprayed car and includes comments from plant staff which were involved in its restoration.