Crankcase enters the honing machine. Part is honed. Movement of the honing spindles. Part moves out of the honing machine. Employee performs a quality check. Part is measured. Cooled valve seat rings are inserted. Diameter of the large connecting rod eye is measured. Body shell construction - tank production. The metal sheets for the tank are inserted. The tank enters the welding cell. The thin aluminium sheets for the tank are welded. The frame is welded.

Pre-assembly of piston and connecting rod. Piston is assembled in the engine, left. Pre-assembly of the gearbox. Application of sealant to the gearbox . Installation of the gearbox in the engine. Application of sealant to the clutch case cover and installation. Mounting of the gearbox and clutch case cover in the automatic screw-in station. Classification of the clutch and installation. Ventilspielmessmaschine. Adjustment of the valve play using a valve play measuring device.Leak test (inspection of the engine for possible leaks). Cold test system (for checking oil pressure, control times, etc.).

Application of the primer. Application of the motorcycle's paintwork. Clear topcoat painting cabin. Application of clear topcoat. Finishing belt. Painted parts are stockpiled. A tank is manually aligned. Application of official lettering. Application of S1000RR lettering.

Engine hangs on a C hook (R 1200 GS). Frame and engine are married together (R 12000 GS). Cable laying (R 1200 GS). Handlebar assembly (R 1200 GS). Installation of the rear axle drive (R 1200 GS). Cable laying for ABS sensor line (R 1200 GS). Installation of the front wheel in the Telelever (R 1200 GS). Assembly of the luggage plate and bridge (R 1200 GS). Installation of the rear wheel (R 1200 GS). Assembly of the rear silencer (R 1200 GS). Assembly of the side fairing (R 1200 GS). Assembly of the radiator fairing (R 1200 GS). Preparation of the cascade (inspection of all electronic components, learning the lock set) (R 1200 GS). Cascade (functional check) (R 1200 GS). Time-lapse sequence - assembly and supply of media (R 1200 GS). Test ride rollers / finish - inspection of the motorcycle (engine/gearbox, electrical function, brakes, etc.). Inspection of indicator system on official equipment. Radio test. Assembly of fairing parts. Final inspection on the finishing belt (R 1200 GS). Assembly of fairing components (HP4). Final inspection (HP 4). Installation of the seat. Installation of the passenger seat cover. Cleaning of the fairing.

Reusable packaging with foil (HP4). Attachment of shipping documents. Motorcycle is transferred to Dispatch. Disposable packaging is sealed. Contents of accompanying pack are added. Final inspection in the Packing Department. The assembly order is sent to the Packing Department. A cover is placed on the disposable packaging. Disposable packaging is sealed in the wrapping machine. Dispatch.