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PressClub Global · TV Footage.

The BMW i8 Production
 
I12
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Production Plants
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Locations
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BMW i
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i8 Coupé
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Production, Recycling
 
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Select scene
  • All scenes
  • 1. Plant Leipzig. Drive-Modul.
  • 2. Body Shop.
  • 3. Assembly
  • 4. Plant Dingolfing. High-voltage battery Module manufacturing / packaging.
  • 5. Battery assembly.
  • 6. Marriage.
  • 7. Final assembly.
  • 8. Dynamometer.
  • 9. Finish.


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Footage contains 9 Scenes.
Thu Jun 05 18:44:03 CEST 2014 | ID: PF0004010
  •  
    #1: Body Shop.
  •  
    #2: Assembly
  •  
    #3: Plant Dingolfing. High-voltage battery Module manufacturing / packaging.
  •  
    #4: Battery assembly.
  •  
    #5: Plant Leipzig. Drive-Modul.
  •  
    #6: Marriage.
  •  
    #7: Final assembly.
  •  
    #8: Dynamometer.
  •  
    #9: Finish.
  •  
    #1: Body Shop.
  •  
    #2: Assembly
  •  
    #3: Plant Dingolfing. High-voltage battery Module manufacturing / packaging.
  •  
    #4: Battery assembly.
  •  
    #5: Plant Leipzig. Drive-Modul.
  •  
    #6: Marriage.
  •  
    #7: Final assembly.
  •  
    #8: Dynamometer.
  •  
    #9: Finish.
 
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1 / 3.0
 
Body Shop.
Scene #1 of 9: 04:50 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #1 (913 MB) LowRes Scene #1 (38 MB) Attachment / Shotlist
Wide shot from above, overview of "Body frame" area: robots and bonding stations can be seen. Medium wide shot, side frame is transported and set aside by robot. Medium wide shot, outer side frame is cleaned by robot head (using isopropyl alcohol). Wide shot, robot head cleans side frame (outside). Close-up, robot head cleans side frame (outside). Close-up, side frame (inside) is cleaned by robot. Close-up, side frame (inside) is cleaned by robot. Wide shot, adhesive is applied by robot to side frame (outside). Close-up, adhesive is applied by robot to side frame (outside). Wide shot, body frame area, robot applies adhesive to side frame. Medium wide shot, bonding process, inside and outside of side frame are bonded. Medium wide shot, two bonding machines. Curing phase, left-hand machine (lights). Close-up, bonding process. Medium wide shot, whole side frame is transported by robot. Medium wide shot, whole side frame is transported by robot. Medium wide shot, whole side frame is cleaned by robot. Close-up, side frame is cleaned by robot. Medium close-up, robot head applies adhesive to side frame. Medium wide shot, robot head applies adhesive to side frame. Wide shot, area: floor assembly unit. Wide shot, floor assembly unit is cleaned by robot. Medium close-up, rivets are placed on floor assembly unit by robot (purple light measures rivet position). Wide shot, floor assembly unit. Medium wide shot, floor assembly unit is transported to bonding process by robot. Medium wide shot, bonding process: side frame is bonded to floor assembly unit. Medium wide shot, robot removes upper mechanism from bonding process. Medium wide shot, side elements of bonding frame are opened automatically. Medium wide shot, body frame (side frame with floor assembly unit) is removed from bonding frame by picker arm. Wide shot, body frame (side frame with floor assembly unit) is transported by robot.
Assembly
Scene #2 of 9: 07:20 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #2 (818 MB) LowRes Scene #2 (36 MB) Attachment / Shotlist
Medium wide shot, from rear, fast motion shots of cockpit installation. Wide shot, from side: Cockpit is bolted and wired by employee. Close-up, central console is bolted in place. Various shots, gear lever is installed and bolted in place. Medium wide shot, close-up, central console trim incl. radio is installed and bolted in place. Wide shot, windscreen is positioned and installed by two employees. Medium wide shot, windscreen is pressed into position by two employees. Close-up, PC image display "Left headlamp, right headlamp" Various shots, LED headlamps on the left and right are installed by employees in the front axle module and bolted in place. Wide shot, LED headlamps are fastened to front axle module. Medium wide shot pan from left to right LED headlamp on front axle module. Wide shot, front axle module is moved into gluing centre. Medium wide shot, from above: application of adhesive to front axle module: Adhesive (2K) is applied by robot to front axle module. Close-up, adhesive is applied by robot to front axle module. Medium wide shot, front axle module is bonded by employee to Life Module and bolted in place. Close-up, bolting of front axle module to Life Module, surplus adhesive escapes (quality feature). Medium wide shot, surplus adhesive is wiped off by employee. Medium wide shot, side, Life Module with front axle is moved onto the next station. Wide shot from rear, fast motion shots: seats are installed, bolted in place. Medium wide shot, seat (left), is picked up by employee using light crane and placed in body. Medium wide shot, seat (right) is transported with light crane, then placed and fixed in the body. Medium wide shot, seat protective cover is removed by employee.
Plant Dingolfing. High-voltage battery Module manufacturing / packaging.
Scene #3 of 9: 05:34 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #3 (1 GB) LowRes Scene #3 (45 MB) Attachment / Shotlist
Various shots, staff member fits cells (lithium-ion) into battery. Various shots, cells are removed from box by robot claw. Various shots, cells are placed on conveyor belt by robot claw. Various shots, plasma cleaning of cell surface (both sides). Surface tension is increased by cleaning, improves adhesive bonding. Various shots, claw sticks double-sided tape onto cell. Various shots, protective foil is automatically removed from adhesive tape. Various shots, robot claw places two cells on each rotary disc. Various shots, robot piles up 16 cells, cells are bonded. Robot sets down module with cells. Various shots, cell module is welded to side frame. Various shots, plasma treatment of module base. Various shots, plasma treatment of heat conductivity sheet. Various shots, application of glue to heat conductivity sheet. Various shots, cell connector system is placed on module by claw. Various shots, automatic check of high voltage and low voltage of cells (end-of-line test).
Battery assembly.
Scene #4 of 9: 03:31 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #4 (660 MB) LowRes Scene #4 (29 MB) Attachment / Shotlist
Wide shot, aluminium lower housing with three modules is transported to staff member. Various shots, staff member attaches connector to modules. Various shots, staff member bolts elements together. Various shots, staff member attaches module connector to wiring harness. Wide shot, lower housing with modules is taken by conveyor belt to next work area. Various shots, staff member wires high-voltage battery for quality testing. Various shots, staff member starts quality testing of high-voltage battery by making entries on screen. Wide shot, high-voltage battery undergoes quality check. Various shots, staff member transports high-voltage battery with claw in transport box. Various shots, staff member closes transport box. .
Plant Leipzig. Drive-Modul.
Scene #5 of 9: 01:08 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #5 (218 MB) LowRes Scene #5 (8 MB) Attachment / Shotlist
Various shots, front axle incl. electric motor is mounted on the assembly unit carrier (MAT) in the set-up zone. Various shots, high-voltage battery is mounted on assembly unit carrier (MAT). Various shots: rear axle module incl. petrol engine is mounted on assembly unit carrier (MAT). Close-up, pan from left to right, assembly unit carrier is fully set-up with front axle module incl. electric motor, high-voltage battery, rear axle module incl. petrol engine.
Marriage.
Scene #6 of 9: 02:02 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #6 (398 MB) LowRes Scene #6 (16 MB) Attachment / Shotlist
Various shots, of the set-up assembly unit carrier moving to the body. Wide shot, fast motion shots: joining and "marriage": drive unit of front axle module incl. electric motor, high-voltage battery, rear axle module incl. petrol engine is connected to body ("marriage") and bolted in place. Wide shot, front view: assembly unit carrier (MAT) is taken down.
Final assembly.
Scene #7 of 9: 03:18 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #7 (618 MB) LowRes Scene #7 (27 MB) Attachment / Shotlist
Various shots, rear lights are mounted and bolted in place. Wide shot, windscreen wipers are mounted and attached. Wide shot, last station of the assembly line, BMW i8 is raised by hoist. Close-up, BMW i8 is taken down half way. Various shots, wheels are mounted and bolted in place by employees. Close-up, BMW emblem is attached to rim. Various shots, wheels are tightened. Wide shot, from front, BMW i8 stands on assembly line with headlamps on. Medium wide shot, from front, BMW i8 runs to the end of the assembly line. Wide shot, employee adjusts headlamps. up, bonnet mechanism is aligned. Various shots, bonnet is attached by employee using hoist. Close-up, BMW emblem is attached to bonnet. Various shots, BMW i8 runs off assembly line.
Dynamometer.
Scene #8 of 9: 01:07 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #8 (223 MB) LowRes Scene #8 (8 MB) Attachment / Shotlist
Medium wide shot, BMW i8 runs onto dynamometer. Close-up, front and rear wheel on dynamometer. Medium wide shot, BMW i8 on dynamometer. Wide shot, side, BWM i8 on dynamometer (stops). Close-up, front tyre of BMW i8 runs off dynamometer. Medium wide shot, BMW i8 runs off dynamometer.
Finish.
Scene #9 of 9: 02:21 min, Quicktime H264 25Mbit, 16:9, 1920x1080
 HighRes Scene #9 (436 MB) LowRes Scene #9 (18 MB) Attachment / Shotlist
Wide shot, BMW i8 runs onto finishing line. Close-up, right-hand side mirror of BMW i8. Various shots, BMW i8 is polished by employees on finishing line, doors are opened. Close-up, front and side view of the i8 on the finishing line. Wide shot, luggage compartment is opened, employees polish and check the vehicle. Medium wide shot, BMW i8, side view running past on the finishing line. Close-up, rear view of the BMW i8 on the finishing line.

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U10
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BMW i
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Production, Recycling
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G60
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5 Series
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Locations
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Production Plants
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i5
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BMW i
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Corporate
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Production, Recycling
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i20
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Production Plants
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Locations
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BMW i
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iX
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2 Scenes, 19 min.

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G08
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iX3
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BMW i Automobiles
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Locations
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Production Plants
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Production, Recycling
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Technology
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1 Scenes, 5 min.

Production of the new BMW 4 Series Coupé at BMW Group Plant Dingolfing.

G22
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Production Plants
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Locations
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Technology
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Production, Recycling
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Coupé
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4 Series
Wed Jul 01 10:33:39 CEST 2020
5 Scenes, 20 min.

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G02
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Production Plants
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Locations
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Technology
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Production, Recycling
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X4
Tue Jun 19 08:20:03 CEST 2018
3 Scenes, 10 min.

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I01
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I01s
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I12 LCI
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I15
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Locations
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Production Plants
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i3
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BMW i Automobiles
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i3s
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i8 Coupé
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i8 Roadster
Wed Apr 25 15:20:14 CEST 2018
3 Scenes, 10 min.

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