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Hams Hall Plant Produces One Millionth Engine

UK engine plant set to produce record number of engines for BMW and MINI in 2007.

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Kate Bird
BMW Group

On 16 April, a 2.0-litre petrol engine ordered by a customer for a new
three-door version of the BMW 1 Series was the one millionth engine to be
produced at the Hams Hall plant since production started at the
state-of-the-art West Midlands factory in January 2001. Breaking the one
million barrier marks a major milestone in the plant's development and
underlines its growing importance in the international production network of
the BMW Group as the centre of competence for four-cylinder engine production
for both BMW and MINI.

Within hours of coming off the assembly line, the built-to-order engine was
shipped to the BMW assembly plant in Leipzig, Germany, one of six assembly
plants in five different countries to which the UK plant supplies engines
just-in-sequence for a growing number of BMW and MINI brand vehicles.

"Each and every one of the associates in our thousand-strong workforce at Hams
Hall is extremely proud of having contributed to this significant achievement.
Following last year's record output of 217,000 engines, annual production this
year is scheduled to go well above 300,000 engines. The plant is going from
strength to strength and we are looking forward to building many more engines
for both BMW and MINI in the years ahead," commented Robert Bolam, who took
over as plant director at Hams Hall at the beginning of the year.

Of the one million engines to have come off the Hams Hall assembly lines so
far, 925,000 have been built for BMW brand vehicles. These include the
four-cylinder petrol variants of the BMW 1 Series, 3 Series, Z4 Roadster and X3
model ranges built at plants in Germany, Austria, South Africa and the US. The
remaining 75,000 engines have been assembled since September last year for the
highly successful MINI Cooper S, MINI Cooper and MINI One models built at the
company's plant in Oxford. The launch before the end of 2007 of the recently
announced MINI Clubman will extend the range of MINI derivatives and
consolidate the growing importance of Plant Oxford which has become the biggest
single customer for Hams Hall engines. Annual capacity at Plant Oxford is
planned to reach 240,000 units in the medium term.

The one millionth engine assembled at Hams Hall, built-to-order for a BMW 120i,
features BMW High Precision Injection, a second-generation direct petrol
injection technology demonstrating BMW Group's EfficientDynamics concept of
offering improved power and performance coupled with a significant reduction in
fuel consumption and emissions. The fuel consumption of the new Hams
Hall-powered BMW120i is approximately 15 per cent less than that of the
previous model, despite an 8 per cent increase in output.

The introduction of BMW's unique High Precision Injection marks a further
improvement in fuel efficiency over the revolutionary VALVETRONIC variable
valve management system first introduced by BMW on the four-cylinder petrol
engines launched at the start-up of production at Hams Hall in 2001.
VALVETRONIC has subsequently been introduced across BMW's entire model range.
Measures to further optimise VALVETRONIC engine technology will ensure it
continues to play an important role in countries where sulphur-free fuel
required for the operation of direct injection engines is not yet available.

The production launch last year at Hams Hall of a new family of high-tech
four-cylinder petrol engines for MINI means that MINI customers can also be
proud of having chosen the best car in its class in terms of performance and
efficiency.

In its first year of production (2001), the Hams Hall plant, following an
initial investment of £400 million and with a workforce of 450 associates,
built and delivered 70,000 engines. In 2007, production will easily exceed
300,000 engines with a workforce that now numbers just over 1,000 associates.
During the past six months alone, 250 new associates have been taken on to cope
with increasing volume requirements resulting from the launch of the highly
successful second-generation MINI under BMW Group ownership.

With the launch of the new MINI at the end of 2006, the MINI Production
Triangle was formed comprising the UK plants at Oxford, Hams Hall and Swindon,
with Hams Hall supplying all petrol engines and Swindon the pressings and
sub-assemblies to Plant Oxford.

Hams Hall's plant director Robert Bolam commented: "The new generation of
particularly fuel-efficient engines being built at Hams Hall for BMW and MINI,
our continuing investment in the development of our highly efficient production
facilities and the commitment of our excellent workforce are factors that give
us a really powerful springboard for continued success in the future."


Ends

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CO2 emission information.

The values for fuel consumption, CO2 emissions and energy consumption shown were determined in a standardised test cycle according to the European Regulation (EC) 715/2007 in the version currently applicable. The figures refer to a vehicle with basic configuration in Germany and the range shown considers transmission (automatic or manual) and the different wheels and tyres available on the selected model and may vary during the configuration.

The values of the vehicles labelled with (*), are already based on the test cycle according to the new WLTP regulation and are translated back into NEDC-equivalent values in order to allow a comparison between vehicles. More information on the transition from NEDC to WLTP test procedures can be found here.

These figures are intended for comparison purposes and may not be representative of what a user achieves under usual driving conditions. For plug-in hybrid vehicles and battery electric vehicles the figures have been obtained using a combination of battery power and petrol fuel after the battery had been fully charged. Plug-in hybrid vehicles and battery electric vehicles require mains electricity for charging. The CO2 emissions labels are determined according to Directive 1999/94/EC and the Passenger Car (Fuel consumption and CO2 Emissions Information) Regulations 2001, as amended. They are based on the fuel consumption, CO2 values and energy consumptions according to the NEDC cycle.

A guide on fuel economy and CO2 emissions which contains data for all new passenger car models is available at any point of sale free of charge. For further information you can also visit this link.

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