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BMW GROUP LEADS THE WAY IN WASTE-WATER-FREE PRODUCTION IN THE AUTOMOBILE INDUSTRY

Munich/Steyr. The BMW Group is working on continually improving its protection of the environment in its worldwide production network, with the motto "Clean Production". One of the most important milestones in this respect has been achieved in the BMW engine plant in Steyr through the application of a completely new process and waste water concept.

Environment
·
Sustainability
·
Production, Recycling

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BMW Engine Plant in Steyr ensures sustainable environmental protection.

Munich/Steyr. The BMW Group is working on continually improving its protection
of the environment in its worldwide production network, with the motto "Clean
Production". One of the most important milestones in this respect has been
achieved in the BMW engine plant in Steyr through the application of a
completely new process and waste water concept. Using a new combination of
various membrane technologies, all manufacturing waste water in the plant is
treated and fed back into the production system. The result: the mains drainage
connection for operating waste water from the Production area was closed at the
end of 2006, which means that around 30 million litres of water will be saved
each year.

Water is used to create an emulsion with coolants for milling and turning, and
for washing or rinsing during the finishing of cylinder heads, crank cases,
crank shafts and connecting rods. Even in the BMW engine plant in Steyr, which
produces around 60% of all BMW engines, water is an element that cannot be
replaced by anything. However, using considerable technical skill, it can be
treated. A waste water treatment system using nanofiltration technology was
introduced back in 2003. "This system produced such convincing results that we
decided on the ambitious objective of further improving our waste water
treatment so that in the future we would be able to introduce a completely
enclosed water cycle for production", says Franz Hornbachner, responsible for
planning what is called 'fluid technology', talking about the moment when the
idea of waste-water-free production was born.

This objective became a reality at the beginning of the year. Through a
combination of ultrafiltration, nanofiltration, reverse osmosis and evaporator
systems, waste water is transformed back into valuable process water - using
purely physical methods, without the addition of any chemicals. The waste water
goes through three stages. Firstly, oil residues are removed from the waste
water by ultrafiltration. Then heavy metals and low-volatility lipophilic
substances, i.e. surfactants (surface-active substances) are removed from the
water by nanofiltration. In the third stage of the waste water treatment,
dissolved salts and short-chain organic compounds are removed by reverse
osmosis.

The BMW Group has invested around 1.5 million euro in these technologies over
the last three years. The largest engine plant in the BMW Group will save 30
million litres of water a year altogether through the new technology - which is
the same amount of water used on average each year by a village of 750
inhabitants. The BMW plant in Steyr is thus not only easing the burden on the
environment, but is also saving a considerable amount on sewage charges.

At the same time, the Steyr water cycle is an example of the Clean Production
philosophy of the BMW Group, which aims always to implement the most
sustainable production methods at each site. The individual solutions
introduced at sites to handle water as a resource make a massive difference
overall: since the year 2000, the use of process water in the group has fallen
by a quarter for each vehicle produced.

Clean Production in the BMW Group
The BMW Group has a long tradition of environmental protection: in 1973, the
company was the first automobile manufacturer in the world to create the Group
"Environmental Protection" function, with far-reaching overall
responsibilities. In signing the United Nations "Cleaner Production"
environmental declaration in 2001, the company once again confirmed its
commitment to implementing environmental protection in its production
facilities.
Today, around 70 employees worldwide work in the BMW Group's environmental
protection organisation. At all its locations, environmental management
systems, which go far beyond what is required by law, guarantee environmental
protection within the company's operations. The BMW Group was the first
automobile manufacturer worldwide, in 1999, to certify all its production
locations uniformly in accordance with international environmental management
standards.

Further information is also available at www.bmwgroup.com/production,
www.bmwgroup.com/responsibility and www.bmw-werk-steyr.at

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